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- Date sent: Wed, 10 Apr 1996 17:29:52 -0700
- From: Kevin Brennan <nemesis@provider.co.uk>
- To: lovkraft@hvision.nl
- Copies to: nemesis@provider.co.uk
- Subject: Marketing Dynamics
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- Quality & Marketing Dynamics for Food Manufacturing
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- Building in the Voice of the Customer.
- (Quality Functional Deployment.)
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- Submitted By
- Nemesis
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- In partial fulfilment of the requirements for the award of :
- BA(Ordinary) Food Marketing
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- Mark recieved 57%
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- Lancaster University
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- 25-03-94
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- Building in the Voice of the Customer.
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- The first understanding of "building in the voice of the customer" for the manufacturer,
- are you producing a product that the consumer feels satisfied with? Within so many
- products there are sometimes so many misunderstandings because the customer and the product
- development teams speak completely different languages. For example a customer may state
- they would like a car that is easy to start, this interpretation to the engineers is the
- production of a car that starts within 10 seconds of continuous cranking. Another example
- could be the customer wants a "soap leaves the skin soft" this must be translated into pH
- or hardness specifications for the bar of soap.( Evans 1993 ) By the incorrect translation
- within the organisations different departments, the customers' requirements can become
- irreclaimable and lost forever. The Japanese developed the concept of quality functional
- deployment (QFD) to hopefully ensure that all customer requirements were discovered
- throughout the stages of design process and also in the area of design of production
- systems. QFD is fundamentally a philosophy and is driven by an arrangement of planning and
- communication tools that is aimed totally to the customer needs and requirements, this is
- done by co-ordination within the design, the manufacturing and marketing of goods. QFD
- originated in 1972 at Mitsubishi's Kobe shipyard site, Toyota then took over the
- development of QFD. QFD is now used successfully world-wide by manufacturers of
- electronics, appliances, clothing, construction equipment and by firms such as General
- Motors, Ford, Mazda, Motorola, Xerox, Kodak, IBM, Proctor & Gamble, Hewlett-Packard, and
- AT&T ( Evans 1993 ) Within a critical level, QFD offers the incentive and opportunity for
- senior management to release themselves from the traditional hierarchy and narrow-minded
- attitude on "results" ,which are only measurable at the completion of the sale, though with
- the implementation of QFD the broader-minded process is of how to focus on how the results
- are obtained Before we identify the voice of the customer the organisation will move away
- from the more traditional approach of it's departments such as product planning, design
- teams, research and development tested, refined and marketed. If the consumers needs can
- be correctly identified first time, then such wasteful re-engineering will be eliminated.
- This is the initial philosophy of Quality Functional Deployment. One of the major benefits
- of QFD is improved communication and teamwork between all constituencies in the production
- process, such as between marketing and design, design and manufacturing, purchasing and
- suppliers etc. Product objectives are not misunderstood or mis- interpatated during the
- production process. QFD helps to determine the causes of customer dissatisfaction, and is a
- useful tool for competitive analysis of product quality by top management. ( Evans 1993 )
- This definitely allows the organisation to bring new products onto the market sooner and
- will confidently help the organisation to gain the competitive edge.
- The customers requirements is called simply voice of the customer, these can be catalogued
- into the following areas customer needs, satisfies, exciters delighters and dissatifiers.
- A set of matrixes are used to relate to the voice of the customer to counterpart
- characteristic requirements when they are expressed as technical specifications and process
- control requirements. There are four principle planning documents.
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- Customer requirements planning matrix. This translates the voice of the customer into
- counterpart characteristics of the final product
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- Product characteristic deployment. This translates counterpart characteristic of the final
- product into critical component characteristics.
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- Process plan and quality control charts. The document identifies critical process and
- product parameters and control points of each.
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- Operating instructions. This identifies operations to be performed by plant personnel to
- assure that important parameters are achieved.
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- This matrix is the fundamental contents of the QFD inspiration. Within the configuration
- of the matrixes it is often defined as "the house of quality" because of its shape. The
- house of quality relates customer attributes to the counterpart characteristics to ensure
- that any engineering decision has a basis of meeting a customer need. (Dale & Plunckett
- 1990 )
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- To build the house of quality within the organisation, it consists of completing six steps.
- (See Appendix 1)
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- 1. Identify customer attributes.
- 2. Identify counterpart characteristics.
- 3. Relate the customer attributes to the counterpart characteristics.
- 4. Conduct an evaluation of competing products.
- 5. Evaluate counterpart characteristics and develop targets.
- 6. Determine which counterpart characteristics to deploy in the remainder of the production
- process.
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- The customers attributes are the product requirements that are desired by the customer, to
- obtain this information then the organisation could carry out market research or direct
- surveys to buyers asking for information on their needs and satisfaction rates with the
- product. Questions such as "Why does he or she buy the product ? and Does he or she buy
- the product? are important means of identifying customer attributes. ( Evans 1993 )
- Information about customer attributes does not come from one source, sales staff have the
- direct knowledge on what the desires of the customer are. Maintenance technicians also
- have valued information as the customer will enquire why the product has broken down. (See
- Appendix 2) Counterpart characteristics are explained to be for the design and engineering
- teams and personify the technical characteristics that must be deployed over the design and
- manufacturing and service process. They need to be calculable as the expenditure will be
- controlled and then compared to the desired targets.
- The example that has been within this essay is for the production of textbooks. There
- are many different technical characteristics the publisher has to consider, these could
- include areas such as how much research literature to cite, the amount of popular
- literature to reference, the number of numerical exercises, the number of open-ended
- exercises, amount of figures, colour, correctness of grammar etc. ( Evans 1993) The roof
- of the house of quality shows the interrelationships between any counterpart
- characteristics (See Appendix 3 ). Particular symbols are used to distinguish very
- strong relationships, strong relationships and weak relationships.
- Customer attributes are collated down the left side of the house of quality and counter
- characteristics are gathered across the top, as stated earlier we use the character symbols
- to identify the relationships similar to the roof of the house of quality. The purpose of
- this matrix is to examine if the final counterpart characteristics adequately covers the
- customer attributes. Counterpart characteristics can effect several customer attributes.
- The lack of a strong relationship between the customer attribute and any counterpart
- characteristic shows that the attributes are not addressed or that the final product will
- have difficulty in meeting customer needs. (Dale1992) (see Appendix 4) This part of the
- house of quality focuses on the importance of identifying each customer attribute and
- successfully evaluating existing products for each of the organisations attributes.
- Customer importance ratings portray the areas of the greatest interest and the highest
- expectations, that are expressed by the customer. Competitive evaluation helps to
- highlight the critical strengths and weaknesses in competing products. This enables the
- organisation to quest for opportunities to make improvements. This also links QFD to the
- organisations strategic vision, which will allow priorities to be taken up within the
- design process. (See Appendix 5) The evaluation of counterpart characteristics of
- competitive products can usually be accomplished through internal evaluation and then
- translated into more measurable terms. These evaluations can be collated with the
- evaluation of the customer attributes which will determine any inconsistency between
- customer evaluations and technical evaluations. For example if a competing product is
- found to best satisfy a customer attribute but the evaluation of the related counterpart
- characteristics indicated otherwise, then either the measures used are faulty or the
- product has an image difference (either positive toward the competitor or negative toward
- our product) this is affecting customer perceptions. ( Evans 1993) Within the basis of
- customer importance ratings and the existing products strengths and weaknesses (See
- Appendix 6) The selection of counterpart characteristics that must be deployed for the
- remainder of the process, this is of vital importance as we must identify the
- characteristics that have strong relationships to the customer needs, though have poor
- competitive performance, or are selling strong points. These characteristics will have to
- be assembled into a language of its own function within the design and production process
- so that correct performance and controls can be adapted to ensure that the voice of the
- customer is maintained. (See Appendix 6)
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- If Quality Functional Deployment (QFD) is used correctly it can ensure discipline within
- the multi-skilled teams concerning structure and conformance to regulated time scales. QFD
- also thrives on team attitude, and ensures organisation recognition towards customer needs
- and satisfiers. As they prioritise the customer needs, the customer only gets, what the
- customer pays for. With the use of QFD there will be constant communication throughout the
- organisation, so all aspects of customer quality is catered for. By the use of QFD, the
- organisation will achieve direct problem avoidance which can give the right organisation
- the superior marketing edge.
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- Appendix 1
- The House of Quality.
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- Appendix 2
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- The Voice of the Customer
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- Appendix 3
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- Counterpart Characteristics.
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- Appendix 4
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- Relationship matrix.
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- Appendix 5
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- Comparative Evaluation
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- Appendix 6
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- Completed House of Quality.
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- BIBLIOGRAPHY
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- Evans, J. R (1993) The Management & Control of Quality;
- Lindsey 2nd edition
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- Jankowicz, AD , (1991) 'Business research projects for students', Chapman Hall.
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- The Good Study Guide.(1990) North ledge. Open University
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- Laurie. J. Mullens (1993) Management and Organisation Behaviour.
- 3rd Edition. Pitman Publishers
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- Sekaran, U. (1992) 'Research methods for business . 2nd Edition, John Wiley &
- Sons Inc.
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